C4000 Master Manual Version 1.0.2a
Connecting Mains Power and Communication Electrical Commissioning Compac Industries Ltd. Page 10 www.compac.co.nz Connecting Mains Power and Communi
Electrical Commissioning Electrical Commissioning C4000 Compac Industries Ltd. Page 11 www.compac.co.nz Electrical Commissioning C4000 This proced
C4000 Components Main Features Compac Industries Ltd. Page 12 www.compac.co.nz Main Features The Compac C4000 is a microprocessor-based circuit boa
Main Features Configurations Compac Industries Ltd. Page 13 www.compac.co.nz Configurations The C4000 'head' can be used with the equipmen
Configurations Main Features Compac Industries Ltd. Page 14 www.compac.co.nz Single Suction Dual Retail (Duo) Standard Options: Extras: Dollars,
Main Features Configurations Compac Industries Ltd. Page 15 www.compac.co.nz Multi Product (6 hose) Retail Standard Options: Extras: Dollars,
Configuration Code Set-up Modes Compac Industries Ltd. Page 16 www.compac.co.nz Set-up Modes To enable the C4000 to operate as desired two things m
Set-up Modes Configuration Code Compac Industries Ltd. Page 17 www.compac.co.nz Figure 3 Configuration Code Options
'b' Settings Set-up Modes Compac Industries Ltd. Page 18 www.compac.co.nz 'b' Settings While setting the „b‟ settings, the pri
Set-up Modes 'b' Settings Compac Industries Ltd. Page 19 www.compac.co.nz 2: With digit 3 set to two, the head is set up for Comcard Basi
ii Conditions of Use Read this manual completely before working on or making adjustments to the Compac equipment. Compac Industries
'b' Settings Set-up Modes Compac Industries Ltd. Page 20 www.compac.co.nz mode simply by turning them OFF for 1 minute minimum, then back
Set-up Modes C4000 Set-up Compac Industries Ltd. Page 21 www.compac.co.nz C4000 Set-up The 'K' Factor switch is located on the C4000 PCB
C4000 Set-up Set-up Modes Compac Industries Ltd. Page 22 www.compac.co.nz 'K'Factor Switch Using the ‘K’ Factor Switch Using the ‘K’ Fa
Set-up Modes Calibration ('K') Factor Compac Industries Ltd. Page 23 www.compac.co.nz Calibration ('K') Factor The 'K&apos
Calibration ('K') Factor Set-up Modes Compac Industries Ltd. Page 24 www.compac.co.nz Setting the Calibration 'K'Factor Refer
Set-up Modes No Flow Cut-Off Timer Compac Industries Ltd. Page 25 www.compac.co.nz No Flow Cut-Off Timer Under normal conditions to end a transact
Display (Litres) Resolution Set-up Modes Compac Industries Ltd. Page 26 www.compac.co.nz Display (Litres) Resolution For standard dispenser/pumps,
Set-up Modes Solenoid Delay Compac Industries Ltd. Page 27 www.compac.co.nz Solenoid Delay The Solenoid Delay was installed in the program to enab
Pre-Set Cut-Off Set-up Modes Compac Industries Ltd. Page 28 www.compac.co.nz Pre-Set Cut-Off Prior to the dispenser reaching its preset amount, th
Set-up Modes Further Settings Available on the 'K' Factor Switch Compac Industries Ltd. Page 29 www.compac.co.nz Product Density Factor Se
iii Contents Product Identification C4000 Processor ...
Further Settings Available on the 'K' Factor Switch Set-up Modes Compac Industries Ltd. Page 30 www.compac.co.nz Calibrating Specific Dens
Set-up Modes Further Settings Available on the 'K' Factor Switch Compac Industries Ltd. Page 31 www.compac.co.nz Temperature Calibration
Further Settings Available on the 'K' Factor Switch Set-up Modes Compac Industries Ltd. Page 32 www.compac.co.nz This value is the desired
Set-up Modes Parameter Switch Compac Industries Ltd. Page 33 www.compac.co.nz Parameter Switch Refer to Figure 1 Main Features C4000 (see page 12)
Parameter Switch Set-up Modes Compac Industries Ltd. Page 34 www.compac.co.nz Setting the Price per Litre The C4000 processor board can be set for
Set-up Modes Parameter Switch Compac Industries Ltd. Page 35 www.compac.co.nz Setting the Price for Quad (four) Hose Configuration Step ACTION RESU
Parameter Switch Set-up Modes Compac Industries Ltd. Page 36 www.compac.co.nz Setting the Price for True Multi-Product Configuration Step ACTION RE
Set-up Modes Parameter Switch Compac Industries Ltd. Page 37 www.compac.co.nz Setting the Product Density Only available in Bulkmeter mode (when S
Parameter Switch Set-up Modes Compac Industries Ltd. Page 38 www.compac.co.nz Setting the Sequencing Rate This is only available for CNG Dispenser
Set-up Modes Parameter Switch Compac Industries Ltd. Page 39 www.compac.co.nz display. This number is different for each Compac Card/Key System, whi
iv Appendix A ...
Printer Set-up Set-up Modes Compac Industries Ltd. Page 40 www.compac.co.nz Printer Set-up Comcard Compin & CWIDKey Basic Systems The printer
Set-up Modes Displaying and Printing Totals Compac Industries Ltd. Page 41 www.compac.co.nz Displaying and Printing Totals General To display lit
Displaying and Printing Totals Set-up Modes Compac Industries Ltd. Page 42 www.compac.co.nz Printer Housed at the Pump/Dispenser (Card King) This
Set-up Modes Basic Systems (Comcard Compin & CWIDKey) Compac Industries Ltd. Page 43 www.compac.co.nz a PIN-pad installed. 2. If the pump/dispe
Basic Systems (Comcard Compin & CWIDKey) Set-up Modes Compac Industries Ltd. Page 44 www.compac.co.nz are encoded with an access code and a key
Electrical Wiring C4000 Basic Systems (Comcard Compin & CWIDKey) Compac Industries Ltd. Page 45 www.compac.co.nz Electrical Wiring C4000 230 Vol
Basic Systems (Comcard Compin & CWIDKey) Electrical Wiring C4000 Compac Industries Ltd. Page 46 www.compac.co.nz Switch 2,4 ON C4000 Gilbarc
Electrical Wiring C4000 Basic Systems (Comcard Compin & CWIDKey) Compac Industries Ltd. Page 47 www.compac.co.nz The nozzle switch leads plug i
Basic Systems (Comcard Compin & CWIDKey) Electrical Wiring C4000 Compac Industries Ltd. Page 48 www.compac.co.nz 11 – Loop2 – Loop34 – Red5 – W
Electrical Wiring C4000 Compac Wireless Transceiver Compac Industries Ltd. Page 49 www.compac.co.nz Compac Wireless Transceiver The CWID PCB is mou
v Product Identification C4000 Processor Manual Title C4000 Processor Master Manual Models Covered All C4000 Series Application Power Supply
Compac Wireless Transceiver Electrical Wiring C4000 Compac Industries Ltd. Page 50 www.compac.co.nz Tuning the Aerial Whenever the CWID PCB is cha
Electrical Wiring C4000 Displays: Litres only, Retail, Multi-price & Preset Compac Industries Ltd. Page 51 www.compac.co.nz Displays: Litres onl
Displays: Litres only, Retail, Multi-price & Preset Electrical Wiring C4000 Compac Industries Ltd. Page 52 www.compac.co.nz ORSingle, Dual, Duo,
Electrical Wiring C4000 Displays: Litres only, Retail, Multi-price & Preset Compac Industries Ltd. Page 53 www.compac.co.nz Secure PIN Pad Unit
Displays: Litres only, Retail, Multi-price & Preset Electrical Wiring C4000 Compac Industries Ltd. Page 54 www.compac.co.nz Encoder The rotary
Electrical Wiring C4000 Displays: Litres only, Retail, Multi-price & Preset Compac Industries Ltd. Page 55 www.compac.co.nz High/Low Flow Switch
Displays: Litres only, Retail, Multi-price & Preset Electrical Wiring C4000 Compac Industries Ltd. Page 56 www.compac.co.nz Totalisers Electrom
End of Sale Indications Displays: Litres only, Retail, Multi-price & Preset Compac Industries Ltd. Page 57 www.compac.co.nz End of Sale Indicati
Displays: Litres only, Retail, Multi-price & Preset Software Upgrade Procedure Compac Industries Ltd. Page 58 www.compac.co.nz Software Upgrade
Software Upgrade Procedure Displays: Litres only, Retail, Multi-price & Preset Compac Industries Ltd. Page 59 www.compac.co.nz printouts of card
Document Control Information Compac Industries Ltd. Page 6 www.compac.co.nz Document Control Information Document Information and Revision History
Displays: Litres only, Retail, Multi-price & Preset Solid State Relays (Triacs) Compac Industries Ltd. Page 60 www.compac.co.nz Solid State Rela
Solid State Relays (Triacs) Triacs C4000 Single, Dual & Quad Compac Industries Ltd. Page 61 www.compac.co.nz Triacs C4000 Single, Dual & Qua
Triacs C4000 MPD6 & MPP6 side A Solid State Relays (Triacs) Compac Industries Ltd. Page 62 www.compac.co.nz Triacs C4000 MPD6 & MPP6 side A
Solid State Relays (Triacs) Triacs C4000 LPG Single/Dual, CNG & Bulk Meter Compac Industries Ltd. Page 63 www.compac.co.nz Triacs C4000 LPG Sing
High Current Triac Option Solid State Relays (Triacs) Compac Industries Ltd. Page 64 www.compac.co.nz High Current Triac Option Where high current
Indicator LEDs High Current Triac Option Compac Industries Ltd. Page 65 www.compac.co.nz Indicator LEDs C4000 microProcessor PCBD1D5D6D7POWER LEDW
High Current Triac Option Indicator LEDs Compac Industries Ltd. Page 66 www.compac.co.nz D17D16D15D14D13D12D11D10D9D8D18Output LEDsDiagnostic LEDC4
Fault Finding High Current Triac Option Compac Industries Ltd. Page 67 www.compac.co.nz Fault Finding Symptom Action Watchdog LED is on (refer to Fi
High Current Triac Option Fault Finding Compac Industries Ltd. Page 68 www.compac.co.nz Replace C4000 PCB if fault not found Motor running all the t
Fault Finding Error Codes Compac Industries Ltd. Page 69 www.compac.co.nz Error Codes Error Code Fault Action Err 3 No price set. Set a price at th
Symbols and Units of Measure Compac Industries Ltd. Page 7 www.compac.co.nz Symbols and Units of Measure Symbols Symbols are used in this manual to
Error Messages Fault Finding Compac Industries Ltd. Page 70 www.compac.co.nz Error Messages On Pump LCD Display On PIN Pad Dot Matrix Display (if Co
Appendix A C4000 with RS232 Wiring Compac Industries Ltd. Page 71 www.compac.co.nz Appendix A C4000 with RS232 Wiring
RS485 Forecourt Wiring Appendix A Compac Industries Ltd. Page 72 www.compac.co.nz RS485 Forecourt Wiring The following changes are made to standard
Appendix A RS485 Forecourt Wiring Compac Industries Ltd. Page 73 www.compac.co.nz
RS485 Forecourt Wiring Appendix A Compac Industries Ltd. Page 74 www.compac.co.nz
Appendix A C4000 with RS485 Forecourt Wiring Compac Industries Ltd. Page 75 www.compac.co.nz C4000 with RS485 Forecourt Wiring
Gilbarco Interface Wiring Appendix A Compac Industries Ltd. Page 76 www.compac.co.nz Gilbarco Interface Wiring
Glossary of Terms Gilbarco Interface Wiring Compac Industries Ltd. Page 77 www.compac.co.nz Glossary of Terms TERM DESCRIPTION ATG Automatic Tank Ga
Mechanical Safety Safety - C4000 Controller Compac Industries Ltd. Page 8 www.compac.co.nz Safety - C4000 Controller You must adhere to the followi
Electrical Commissioning Cable Requirements Compac Industries Ltd. Page 9 www.compac.co.nz Electrical Commissioning Cable Requirements Cable requir
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